6. Jump to Latest Follow 1 - 16 of 16 Posts ... 2011. Mike758 Husqvarna B Class. Carefully remove the kickstart lever from the splined shaft so that you can install the right hand crankcase (clutch) cover. I am having some serious issues removing either the quadrant (ratchet) or the kick starter lever and then pushing the whole thing through. - Install the kick start lever properly. A sagging kick start lever on a Triumph is a sure sign that your old kick start s This kick start return spring is brand new and will replace your worn out one. Good luck! Husqvarna Motorcycle: '87 430. It then engages with both the input shaft and the teethed face of the half-moon kickstart spline gear. Kickstart lever won't spring back. At times it may be necessary to remove and replace the kickstart spring on a ET2/ET4/LX150.

The clutch basket etc will then have to be removed. ' I am trying to remove the kickstarter quadrant (or maybe considered the ratchet? i took the kick starter off and there is 2 peices. I have bought a new spring and searched for previous threads regarding this, too see what problems I … At present it is held up with a bungee, enhancing the appearance of the bike but I'd like to replace the spring if possible. the spring cover plate only goes onto the shaft by about 1/8th of an inch. Search "" across the entire site Search "" in this forum Search "" in this discussion. That's right; don the gloves, hook the spring, grab the plate, twist and push. Advanced Search Cancel Login / Join. If you did not mark the kicker and shaft for reinstallation, the foot rest of the kickstart lever should be horizontal (when the motor is installed.)

Was it worked on recently? What's New; ... How do you get the spring off the top of the kickstart to replace it? Discussion in 'Vintage Restoration Projects' started by Mike758, Apr 7, 2014. Anyway..below is a shot of a typical P200 kickstart spline and gear.

Do you have a lazy kick start lever?

Since you have to pull the clutch apart to replace the plates you might as well replace all the springs as well. Hold the end of the hook with a pair of vise grip pliers and gently lift the hook from the stud and ease it counter clockwise to the edge of the case. I just finished rebuilding the clutch and I'm ready to put the cover back on, which has the kick starter attached. Either case, it is necessary to reload the tension on the kickstart spring as you button things up. where its loose is where the kicker arm goes into the part that bolts onto the splines. Release the return spring and allow it … You then use a set of needle nose pliers to unhook the kickstarter return spring from its post in the crankcase. As I eased the cover of the kickstart spring shot off and unwound.

Remove the kickstart spring --Using a screwdriver, move the spring hook part way from the inner case down the stud. My $.02: I've replaced my kickstart spring a number of times over the years, and tried various methods and tools, at last arriving on what I found to be the simplest and quickest method, employing only a pair of heavy suede welding gloves. I can't seem to get it back on. 7. Make sure that the kickstart shaft assembly is held in place and does not become disengaged. Sometimes it comes apart again before I can get the gearbox cover on. Below is a thread with video and discussion on clutch plate and spring replacement. Once the friction plates are wore out, no amount of clutch adjustment will improve a slipping kick starter. Ever thing laid out ready to be put back .....i have now ordered the spring and await its arrival .....so far this process has taken 15 Minuit's.....Also note its worth replacing the spring if you do an engine rebuild as its a biggish job to replace (including replacing the gear oil) all for a £7.50 part
I got a 1987 Hisqvarna AE, first project bike.

it's the semicircular gear in front of the kick start spring) to replace the spring, which was broken prior to buying the bike. FREE SHIPPING ON US ORDERS $79.95 & … that kicker arm and the part that bolts on the splines. To replace the kick starter shaft, You need to remove the crankcase cover on the kick starter side of the engine..
Hold the end of the spring hook with a pair of vise grip pliers and turn it clockwise to just below the stud and feed onto the stud. The kickstart lever should return by itself (due to the spring return action). I marked mine with chalk before I removed the kickstart. When the kickstart is pushed, the bevel passes the smaller gear and allows it to drop down on to the input shaft with the help of a spring. I can pull it back up but it won't do it by itself.


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